Showing posts with label Concrete Sink Mold. Show all posts
Showing posts with label Concrete Sink Mold. Show all posts

Tuesday, May 24, 2011

Concrete Sink Mold, Farm 30" Sloped


Product Detail:
  • 'Farm' style Sink Mold for concrete sink fabrication.
  • Unique sloped front design.
  • Large style drain for kitchen/disposer size drains. Drain is offset on one end.
  • Create a seamless integral concrete sink and counter top.
  • Reusable- Durable fiberglass construction allows reusing the mold time and time again. (Unlimited with proper care)
  • Easily pays for itself with just one use.
  • Sink molds have nice clean edges and surfaces.
  • Includes one disposable foam drain-hole knockout piece. Additional foam drain pieces available separately.
  • Each mold comes with handles on the inside of the mold to aid in pulling the mold out of the concrete.

  • Product Specifications:
  • Sink Mold Measurements: 30"L x 14"W (At Top of Finished Sink, 10" Wide at Bottom) x 10"D**. Drain is centered 10.5" from the left side (when the finished concrete sink is looked at from above).
  • **NOTE: Depth can be adjusted by trimming/sanding down the fiberglass mold to your desired size.
  • Remember to add 1" - 2" to each side to your measurements to account for the concrete sides of the sink.
  • Proper slope (5 degree draft or greater) on sides ensures proper draining and mold removal from concrete.

  • Mold Setup:
  • NOTE: Some of the longer sink molds will flex inwards when concrete is poured around them. To prevent this, place a few boards across the inside of the mold as an internal brace, and then place the mold in your form and silicone in place.
  • Apply a few coats of a strong wax, such as a carnauba based wax, the the mold prior to pouring concrete. We also sell a release agent that is safe for fiberglass, and does not leave an oily residue on the finished concrete.
  • Molds are designed to simply be siliconed in place, and concrete packed around them, or a simple form built up around the mold to hold the concrete in place.

  • Mold Removal:
  • WAX and RELEASE AGENT!! See video below for an example of mold usage. Using wax and a release prior to pouring concrete will usually will allow the mold to just be pulled out using the handles.
  • Use of compressed air between sink mold and concrete will help pop the mold out. In some cases, adding cold water and ice to the inside of the mold for 10 minutes will shrink the mold just enough that removal is easier.
  • In extremely difficult to remove cases, the mold can be pushed out of the concrete through the hole made for the drain.

  • Mold Care:
  • Clean with a sponge after each use. Any damage can be repaired using epoxy or gelcoat, and sand smooth when dry.

  • Shipping Information:
  • Usually ships within 2 business.


  • Sample Pictures:

    sloped farm sink mold

    sloped farm sink mold

    sloped farm sink mold

    sloped farm sink mold

    Tuesday, May 3, 2011

    Concrete Sink Mold, Rectangle 17"

    Product Detail:
  • The '17" Rectangle' Sink Mold for concrete sink fabrication.
  • This rectangle shaped sink Mold has distinct angle lines that run from each corner, toward the drain in the center.

  • Small style drain for bathroom/lavatory size drains.

  • Create a seamless integral concrete sink and counter top.
  • Dura-BLU fiberglass Molds are reusable indefinitely with proper care.
  • Dura-BLU molds have a highly polished Industrial Gelcoat finish.
  • Dura-BLU Molds are made using the strongest commercial-grade resin, NOT out of GP (General Purpose fiberglass resin).
  • Each Dura-BLU Mold has an Internal Flange:
    • Inner Flange further strengthens and braces the Mold.
    • Creates a platform to screw into; securing the Mold to the form.
    • Allows clamps to be used to lift stuck Molds out of cured concrete.

  • Each Mold comes with one disposable foam drain hole knockout. Additional Foam Knockouts available here. Reusable Rubber Faucet Knockouts (Large size) can also be used for drain holes.



    Product Specifications:
  • Sink Mold Measurements: 17" Long x 13" Wide x 8" Deep* (8.25" Depth including drain flange).

    • *Depth can be adjusted by trimming/sanding down the Mold to your desired depth, but you may lose the Internal Flange that is in the Dura-BLU Molds if you trim very much.
    • Sides to Dura-BLU Molds have at least a 5° slope to ensure Mold removal from concrete.

    • Mold Setup:
    • When planning, remember to add 1" - 2" to each side to your measurements to account for the concrete thickness for the sides of the finished sink.
    • Apply 2-3 coats of a Mold Release Wax (sold separately).
    • Apply small amounts of silicone to the Mold's rim, and set in place in your form. Allow silicone to dry.
    • Screws can be used to secure the Mold if necessary. Using screws of the appropriate length, screw through the bottom of the form, up into the Internal Flange of the Sink Mold.
    • Run a smooth silicone bead around perimeter of the Sink Mold, where it meets the form base. Silicone Disposable Foam Drain Knockout (supplied with Mold), or Reusable Rubber Knockout, on to Mold. Allow silicone to dry.
    • Apply a thin coat of Fiberglass Safe Form Release (sold separately) to the Mold just prior to casting the concrete piece.
    • Various methods can be used to cast the concrete piece:
    • GFRC: Cement and fiberglass is sprayed on and hand packed into the form and around the Mold.
    • Wetcast: Oatmeal consistency concrete is placed in form and around the Mold and vibrated. A simple box should be built around the Sink Mold, to contain the concrete during this process.
    • Hand Packed: A drier concrete mix is hand packed into the form and around the Mold. A second step after de-molding will fill the voids with cement slurry, usually of a different coloring.
    • More information available on our Fabrication Tutorials Page.
  • Any voids in the concrete can be filled using a cement slurry. Add Cenospheres to portland cement to reduce shrinkage and make filling voids easier.



  • Mold Removal:

  • If Mold Release Wax and Liquid Release were used prior to casting the concrete, most Molds will usually pull out of the concrete with little effort.
  • If the mold is difficult to remove:

    • Adding cold water and ice to the inside of the mold for 10 minutes will shrink the mold just enough that removal is easier.
    • Compressed air shot around the Mold rim will break the suction holding the Mold in the concrete.
    • Using a few blocks of foam against the concrete, place a 2x4 across the Mold, and pry the Mold out using some large C-clamps, or wood working clamps.
    • Most Molds can be pushed out of the concrete by removing the drain plug, and pushing the Mold out through the drain hole.


    Warranty and Mold Care:
  • Each Dura-BLU mold has a Lifetime Guarantee against defect. This Guarantee does not cover misuse of the Molds (Dropping the Mold, Prying the Mold out using a screwdriver... etc.).
  • Liability Policy: Expressions LTD will not be held liable for any damage, misuse, or collateral damages resulting from use of any of our products. If there is a flaw or defect with a product, we will fix or replace the product.
  • Clean Mold with a sponge after each use. Waxing and buffing the Mold after use is recommended to maintain the Mold in top condition.
  • Any damage can be repaired using 2-Part epoxy (Available for a few dollars at any hardware store- comes in a double syringe). Mix the epoxy, apply to the damaged area, and sand smooth when dry. Wet sanding the Mold will return the damaged area to a high gloss if desired.



  • Shipping Information:
  • Usually ships within 2 business days.
  • Most orders ship the same day ordered.



  • Additional Sink Mold Pictures:




    fiberglass sink mold

    Above: The 17" Rectangle Mold.



    fiberglass sink mold

    Above: Side view of the 17" Rectangle Mold.




    fiberglass sink mold

    Above: End view of the 17" Rectangle Mold.



    fiberglass sink mold

    Above: Top view of the 17" Rectangle Mold.



    fiberglass sink mold

    Above: Bottom view of the 17" Rectangle Mold, showing the Internal Flange.





    Finished Concrete Sink Pictures:



    rectangle concrete sink


    concrete box sink


    concrete box sink

    concrete box sink

    Monday, March 14, 2011

    Concrete Sink Mold, Vessel Bowl



    Product Description:
  • The 'Vessel Bowl' Sink Mold for concrete sink fabrication.
  • Two part mold- Inner Bowl Mold, and Outer Vessel Shell Mold.
  • Inner bowl can be used alone to make integral sinks. If you already have our Bowl sink mold, you can just order the outer shell mold and you'll be able to make the vessel bowl.
  • Small style drain for bathroom/lavatory size drains.
  • Dura-BLU fiberglass Molds are reusable indefinitely with proper care.
  • Dura-BLU molds have a highly polished Industrial Gelcoat finish.
  • Dura-BLU Molds are made using the strongest commercial-grade resin, NOT out of GP (General Purpose fiberglass resin).
  • Each Dura-BLU Mold has an Internal Flange:
    • Inner Flange further strengthens and braces the Mold.
    • Creates a platform to screw into; securing the Mold to the form.
    • Allows clamps to be used to lift stuck Molds out of cured concrete.

    • Each Mold comes with one disposable foam drain hole knockout. Additional Foam Knockouts available here. Reusable Rubber Faucet Knockouts (Large size) can also be used for drain holes.



      Product Specifications:
    • Sink Mold Measurements: Inner- 15 3/8" Diameter x 5 1/4"D**. Outer- 18 1/2" Diameter, 6 3/4"D**.
    • *Depth can be adjusted by trimming/sanding down the Mold to your desired depth, but you may lose the Internal Flange that is in the Dura-BLU Molds if you trim very much.
    • Sides to Dura-BLU Molds have at least a 5° slope to ensure Mold removal from concrete.

    • Mold Setup:
    • This is a two part mold. Silicone the inner bowl to a form (melamine, glass, etc.). Place outer Vessel Mold over the inner mold, and silicone the outer mold in place. The outer bowl also has a 1.5" flange so it can be secured in place with screws. Concrete is poured through hole in the top of the outer shell.
    • Apply 2-3 coats of a Mold Release Wax (sold separately).
    • Apply small amounts of silicone to the Mold's rim, and set in place in your form. Allow silicone to dry.
    • Screws can be used to secure the Mold if necessary. Using screws of the appropriate length, screw through the bottom of the form, up into the Internal Flange of the Sink Mold.
    • Run a smooth silicone bead around perimeter of the Sink Mold, where it meets the form base. Silicone Disposable Foam Drain Knockout (supplied with Mold), or Reusable Rubber Knockout, on to Mold. Allow silicone to dry.
    • Apply a thin coat of Fiberglass Safe Form Release (sold separately) to the Mold just prior to casting the concrete piece.

    • Various methods can be used to cast the concrete piece:
    • GFRC: Cement and fiberglass is sprayed on and hand packed into the form and around the Mold.
    • Wetcast: Oatmeal consistency concrete is placed in form and around the Mold and vibrated. A simple box should be built around the Sink Mold, to contain the concrete during this process.
    • Hand Packed: A drier concrete mix is hand packed into the form and around the Mold. A second step after de-molding will fill the voids with cement slurry, usually of a different coloring.
    • More information available on our Fabrication Tutorials Page.
    • Any voids in the concrete can be filled using a cement slurry. Add Cenospheres to portland cement to reduce shrinkage and make filling voids easier.

    • Mold Removal:
    • If Mold Release Wax and Liquid Release were used prior to casting the concrete, most Molds will usually pull out of the concrete with little effort.
    • If the mold is difficult to remove:
      • Adding cold water and ice to the inside of the mold for 10 minutes will shrink the mold just enough that removal is easier.
      • Compressed air shot around the Mold rim will break the suction holding the Mold in the concrete.
      • Using a few blocks of foam against the concrete, place a 2x4 across the Mold, and pry the Mold out using some large C-clamps, or wood working clamps.
      • Most Molds can be pushed out of the concrete by removing the drain plug, and pushing the Mold out through the drain hole.

      Warranty and Mold Care:
    • Each Dura-BLU mold has a Lifetime Guarantee against defect. This Guarantee does not cover misuse of the Molds (Dropping the Mold, Prying the Mold out using a screwdriver... etc.).
    • Liability Policy: Expressions LTD will not be held liable for any damage, misuse, or collateral damages resulting from use of any of our products. If there is a flaw or defect with a product, we will fix or replace the product.

    • Clean Mold with a sponge after each use. Waxing and buffing the Mold after use is recommended to maintain the Mold in top condition.
    • Any damage can be repaired using 2-Part epoxy (Available for a few dollars at any hardware store- comes in a double syringe). Mix the epoxy, apply to the damaged area, and sand smooth when dry. Wet sanding the Mold will return the damaged area to a high gloss if desired.

    • Shipping Information:
    • Usually ships within 2 business days.
    • Most orders ship the same day ordered.

    • Product Videos:







      Additional Sink Mold Pictures:

      concrete vessel sink mold

      concrete vessel sink mold

      expressions-ltd molds
      Above: Side view of the Round Bowl Mold.

      round bowl sink mold
      Above: Bottom view of the Round Bowl Mold showing the Internal Flange.

      Finished Concrete Sink Pictures:

      round bowl vessel sink

      round bowl vessel sink

      concrete vessel sink mold
      Above: The Concrete Vessel Bowl with polished rim to expose aggregate, and then acid stained in Walnut.

      concrete vessel sink mold
      Above: The Concrete Vessel Bowl with polished rim to expose aggregate, and then acid stained in Walnut.

      concrete vessel sink

      concrete vessel sink mold






  • Friday, March 11, 2011

    Concrete Sink Mold, Vessel Shallow



    Product Description:
  • The 'Vessel Shallow' Sink Mold for concrete sink fabrication.
  • The Vessel Shallow Mold creates a modern contemporary concrete sink with a flat, plate like profile.
  • A unique single part mold- Just fill this mold up with concrete, and trowel the bottom of the sink. When cured, flip over and pop out the concrete sink.
  • Small style drain for bathroom/lavatory size drains.
  • Dura-BLU fiberglass Molds are reusable indefinitely with proper care.
  • Dura-BLU molds have a highly polished Industrial Gelcoat finish.
  • Dura-BLU Molds are made using the strongest commercial-grade resin, NOT out of GP (General Purpose fiberglass resin).
  • Each Dura-BLU Mold has an Internal Flange:
    • Inner Flange further strengthens and braces the Mold.
    • Creates a platform to screw into; securing the Mold to the form.
    • Allows clamps to be used to lift stuck Molds out of cured concrete.
  • Each Mold comes with one disposable foam drain hole knockout. Additional Foam Knockouts available here. Reusable Rubber Faucet Knockouts (Large size) can also be used for drain holes.




    Product Specifications:
  • Sink Mold Measurements: Finished Concrete Sink: 16 3/8"L x 15 1/2"W x 1 1/2"D.

  • Sides to Dura-BLU Molds have at least a 5° slope to ensure Mold removal from concrete.



  • Mold Setup:
  • Apply 2-3 coats of a Mold Release Wax (sold separately).

  • Screws can be used to secure the Mold if necessary. Using screws of the appropriate length, pre-drill holes through the outer fiberglass flange (lip) around the Vessel Shallow mold, and secure to a casting table using screws.
  • Apply a thin coat of Fiberglass Safe Form Release (sold separately) to the Mold just prior to casting the concrete piece.
  • Various methods can be used to cast the concrete piece:

    • GFRC: Cement and fiberglass is sprayed on and hand packed into the form and around the Mold.
    • Wetcast: Oatmeal consistency concrete is placed in form and around the Mold and vibrated.
    • Hand Packed: A drier concrete mix is hand packed into the form and around the Mold. A second step after de-molding will fill the voids with cement slurry, usually of a different coloring.
    • More information available on our Fabrication Tutorials Page.

  • Any voids in the concrete can be filled using a cement slurry. Add Cenospheres to portland cement to reduce shrinkage and make filling voids easier.



  • Mold Removal:
  • If Mold Release Wax and Liquid Release were used prior to casting the concrete, most Molds will usually pull out of the concrete with little effort.
  • If the mold is difficult to remove:

    • Adding cold water and ice to the inside of the mold for 10 minutes will shrink the mold just enough that removal is easier.
    • Compressed air shot around the Mold rim will break the suction holding the Mold in the concrete.
    • Using a few blocks of foam against the concrete, place a 2x4 across the Mold, and pry the Mold out using some large C-clamps, or wood working clamps.
    • Most Molds can be pushed out of the concrete by removing the drain plug, and pushing the Mold out through the drain hole.


    Warranty and Mold Care:
  • Each Dura-BLU mold has a Lifetime Guarantee against defect. This Guarantee does not cover misuse of the Molds (Dropping the Mold, Prying the Mold out using a screwdriver... etc.).
  • Liability Policy: Expressions LTD will not be held liable for any damage, misuse, or collateral damages resulting from use of any of our products. If there is a flaw or defect with a product, we will fix or replace the product.
  • Clean Mold with a sponge after each use. Waxing and buffing the Mold after use is recommended to maintain the Mold in top condition.
  • Any damage can be repaired using 2-Part epoxy (Available for a few dollars at any hardware store- comes in a double syringe). Mix the epoxy, apply to the damaged area, and sand smooth when dry. Wet sanding the Mold will return the damaged area to a high gloss if desired.


  • Shipping Information:
  • Usually ships within 1-2 business days.
  • Most orders ship the same day ordered.



  • Product Videos:












    Additional Sink Mold Pictures:




    concrete vessel sink mold
    Above: Side view of the Vessel Shallow Mold.



    concrete vessel sink mold
    Above: Top view of the Vessel Shallow Mold.



    Finished Concrete Sink Pictures:


    making a concrete sink
    Above: A Vessel Shallow concrete sink being made.



    concrete plate sink


    concrete plate sink
    Above: The Shallow Vessel Mold used to make this concrete sink, polished and stained in Walnut acid stain.


    concrete plate sink
    Above: The Shallow Vessel Mold used to make this concrete sink, polished and stained in Walnut acid stain.

    Tuesday, March 8, 2011

    Concrete Sink Mold, Vessel Square 20"


    Product Detail:
  • The 'Vessel Square' Sink Mold for concrete sink fabrication.
  • Two part mold- Inner Square Sink Mold, and Outer Vessel Shell Mold.
  • Small style drain for bathroom/lavatory size drains.
  • Create a seamless integral concrete sink and counter top using the inner mold only, or use both inner and outer molds to create a stand-alone vessel sink.
  • Reusable- Durable fiberglass construction allows reusing the mold time and time again. (Unlimited with proper care)
  • Easily pays for itself with just one use.
  • Sink molds have nice clean edges and surfaces.
  • Each mold comes with handles on the inside of the mold to aid in pulling the mold out of the concrete.


  • Product Specifications:
  • Sink Mold Measurements: Inner- 16.75"L x 16.75"W x 7.5"D**. Outer- 20"L x 20"W x 9"D**.
  • **NOTE: Depth can be adjusted by trimming/sanding down the fiberglass mold to your desired size.
  • Proper slope (5 degree draft or greater) on sides ensures proper draining and mold removal from concrete.
  • Use of wax and a release agent on the mold prior to pouring concrete will make removal easier.

  • Mold Setup:
  • Apply a few coats of a strong wax, such as a carnauba based wax, the the molds prior to pouring concrete. We also sell a release agent that is safe for fiberglass, and does not leave an oily residue on the finished concrete.
  • This two part mold is designed to simply be siliconed in place. Silicone the inner bowl to a form (melamine, glass, etc.). Place outer Vessel Mold over the inner mold, and silicone the outer mold in place. Pour concrete through hole in the top of the outer shell, vibrating to remove air bubbles as you go. When concrete has cured, remove any cement that has seeped under the outer shell by lightly sanding off with fine sandpaper.

  • Mold Removal:
  • WAX and RELEASE AGENT!! Using wax and a release prior to pouring concrete will usually will allow the mold to just be pulled out using the handles.
  • In some cases, adding cold water and ice to the inside of the mold for 10 minutes will shrink the mold just enough that removal is easier.
  • Using compressed air through the drain hole, or around the sink edges is a very quick and painless way to release the mold (be careful as a high PSI air stream can damage freshly poured concrete).
  • In extremely difficult to remove cases, the mold can be pushed out of the concrete through the hole made for the drain.

  • Mold Care:
  • Clean with a sponge after each use. Any damage can be repaired using epoxy or gelcoat, and sand smooth when dry.

  • Shipping Information:
  • This product usually ships within 2 business days.


  • Sample Photos:

    concrete square sink

    square vessel sink concrete

    square vessel sink concrete